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 THERMAL IMAGING - PREDICTIVE MAINTENANCE

Thermal Image Gallery

110 A Circuit Breaker
240V 110A breaker feeds LAN rooms.
Load Reading A=65 B=95 N=84
B phase exceeds 80% ampacity and temperature exceeds breaker rating.
 
32 Gallon Drum
The thermogram documents the dramatic level of heat being generated by the exothermic reaction of sodium hydrosulfite and water in a 32 gallon drum.
 
A/C Unit Problem
A\C unit overheated and shut down after running for approximately 30 min.
 
Acid Tank Levels
Infrared Thermography is a SAFE and effective way to verify, or check acid tank levels. Infrared can also be used on various other liquid, and solids.
 
Asphalt paving
The thermograph shows the contrast in temperatures between the cool, curing lane to the right (113.3°F) and the hot mat being laid down on the left.
 
Belt Drive
Note high temperatures present in the left thermogram. Second thermogram presumably after repair or alignment.

 
Bolted Bus Connection
Hot bolted bus bar connection.
 
Breaker Connection
Internal breaker connection problem.
 
Breaker connection on a boat
Bad breaker connection on main panel of a large boat. This is a serious problem that is hard to see.
 
Bus-breaker
A bad bus-breaker connection.
 
Bushing connection
An overheating bushing connection
 
Buss Assembly
FURNACE BUSS ASSEMBLY IN MAIN TRANSFORMER VAULT WHERE IT CONNECTS TO TRANSFORMER.

 
Cable to Busbar Connection
This cable to busbar connection feeding a pump is excessively hot and needs attention.
 
Circuit Breaker
Hot lug connection.
 
Circuit Breaker Panel
Note how thermography easily finds the problems in this circuit breaker panel.
 
Circuit protector
Bolted connection problem on a circuit switcher.
 
Connection in a substation
This thermal image shows a hot connection measuring 437°F when viewed with a telescope lens at a substation that supplied power to a hospital.
 
Connection or Bushing Problem
Is this a connection or a bushing problem, or both?


 
Contactor
Left image shows heating from a loose contactor connection. The right image shows the system after repair.
 
Coupling Misalignment
This is a double pump hydraulic system. Image 1 shows the coupling between the motor and 1st pump.
 
Drain Valve
Extraction Steam to High Pressure Heater Drain Valve

 
Duct Seal Pot
Infrared inspection shows a 650°F hot spot on the west side elevation lower duct to seal pot crotch weld area.
 
Filter capacitors
Overheating capacitors.
 
Fluid Cooler
This is a heat exchanger that is used to cool fire resistant hydraulic oil.
Freezer
Poor insulation in a walk-in cooler.
 
Fuses
Hot fuse connection.
 
Heater Shells
Internal refractory damage
 
Heater tubes
This thermal image of horizontal tubes inside a gas-fired heater clearly reveals coke build up in the centre tubes.
 
Injector
High injector temperatures can indicate plugging. A plugged injector will show very hot on an infrared scan.
Line to line Jumper
Thermal Anomaly at bolted connection.
 
Liquid Storage tank
Determination of liquid level.
 
Main power transformer
Overheating contacts inside this load tap changer on a main power transformer has caused a dramatic increase in the temperature of the oil inside.
Mechanical and electrical equipment
The motor in the background is revealed by IR thermography to be much hotter than the one in the foreground, which is operating under similar load.
Microcircuit
ThermaCAM image of a microcircuit showing 7 micron leads. Faults even smaller than 7 microns can be detected.
Motor
Internal winding problem.
 
Piping
IR camera assess the condition of dozens of vessels and miles of piping, all of which operate under extreme heat and pressure.
 
Process lines
The cool areas where liquid has condensed inside this uninsulated vapour line are clearly shown in this thermal image.
 
Pulley System
Hot drive belts.
 
Pump Circuit Breaker
The heating on the C phase of this circuit breaker indicates a loose or bad connection.
 
Refractory lined equipment
Furnace refractory breakdown a crude heater stack is clearly shown in this thermal image.
Substation
A wide view of a substation can quickly show areas where unwanted high resistance connections exist.
 
Transformer
Cold cooling fins due to low oil level in a transformer
 
Transformer
Excess heat on this distribution transformer was attributed to internal damage plus low oil level.
 
Transformer Radiators
This infrared image shows a cold radiator (lower left) possibly due to a bad pump.
Tubular bus
Bolted connection problem
 

 

 

 

 

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